Active Cargo System - FORGED - Ford

Regular price $2,099.00

ACS FORGED: The Modular Truck Bed Rack for Your Ford

The all-aluminum, race-proven Active Cargo System bed rack for the Ford F-150, Ranger, Raptor, Maverick, and Super Duty — with a patented sliding load bar and fully modular accessory mounting.

  • Patented sliding load bar — tool-free, unrestricted vertical access to the truck bed with a simple twist of a knob.
  • Fully modular — swap accessories in minutes with patented TrakLok nuts, with no need to remove another accessory first.
  • Cross-brand compatible — fits most T-20 slot Thule, Rhino-Rack, and Yakima accessories.
  • Adjustable height — 23" standard, adjustable up to 4" taller with the Forged Riser Kit.
  • Convertible — adapts to an ACS TONNEAU, ACS NDNS, or another bed length if you change vehicles down the road.

Why ACS FORGED

The Leitner Designs ACS FORGED is the culmination of 6 years and hundreds of thousands of off-road miles of testing. Introduced in late 2019, it carries on the legendary durability, modularity, and customizability of the original ACS Classic in a sleek new package — with all-aluminum construction, patented sliding load bar technology, and a fully modular accessory-mounting system that lets you customize your setup for any adventure.

Race-proven in the SCORE and MINT race series, trusted by LEO/FIRE/EMS first-responder fleets, and proudly designed, engineered, and manufactured in the USA. Comes with all mounting hardware and installs quickly with basic hand tools.

Specifications

Weight ~85 lbs (varies slightly per vehicle model)
Material 6061-T6 hardened aluminum alloy
Fasteners Grade 10.9 black Zn-Ni coated
Standard height 23" (adjustable up to +4" with the Forged Riser Kit)
Accessory compatibility Fits most T-20 slot Thule, Rhino-Rack, and Yakima accessories
Finish Dual-stage epoxy powder coat — exceeds ASTM D1654 for 1,000 hours of direct salt spray
Dynamic capacity (off-road) 400 lbs
Dynamic capacity (on-road) 800 lbs
Static capacity (parked) 1,400 lbs
Testing Torture-tested in the Mojave Desert for 1,000 off-road miles
Origin Designed, engineered, and manufactured in the USA

Protected by US Patent #s: 9,586,629 · 10,259,508 · 10,739,200 · 11,377,160 · 11,851,111 · 12,420,872

Installation

ACS FORGED comes with all mounting hardware and installs quickly with basic hand tools.

Image gallery of installed racks →

Install instructions — Full-Size / Mid-Size (PDF) →

Install instructions — Ford Maverick (PDF) →

Frequently Asked Questions

See all FAQs →

Does the ACS FORGED require drilling to install?

No. The ACS FORGED is a bolt-on bed rack that comes with all mounting hardware and installs with basic hand tools.

Which Ford trucks and bed lengths does it fit?

It fits the Ford Maverick, Ranger, Ranger Raptor, Raptor, F-150 (including Lightning), and F-250/F-350/F-450 across bed lengths from 4'6" to 8', with model coverage from 1999–2026. Select your exact model, year, and bed length above to get the correct part number.

What is the load capacity?

The ACS FORGED is rated at 1,400 lbs static (parked), 800 lbs on-road dynamic, and 400 lbs off-road dynamic.

Can I make the rack taller?

Yes. Standard rack height is 23 inches, and you can add up to 4 inches with the Forged Riser Kit.

Will my existing rack accessories fit?

The ACS FORGED fits most T-20 slot Thule, Rhino-Rack, and Yakima accessories, and it's fully upgradable with Leitner's expanding accessory range shown above, which uses the patented TrakLok mounting system.