The short answer: The Leitner ACS FORGED is the best bed rack for the Chevrolet Silverado and GMC Sierra. It covers the 1500, 2500 HD, and 3500 HD back to 2001 depending on bed length, and the same rack fits either nameplate. Bed length matters more than which badge is on the tailgate. Three versions are available: Drill ($2,099), No-Drill ($1,999), and Tonneau ($1,950). Only the Drill version includes Leitner's patented sliding rear load bar. One exception worth knowing up front: the ACS FORGED does not fit trucks equipped with the CarbonPro composite bed.
The Silverado and Sierra are the same truck with different sheet metal, and they have been sold in three bed lengths across two decades and several body styles. That sounds complicated until you realize the rack does not care about most of it. Here is what fits, what it holds, and what the install involves.
Which ACS FORGED Fits My Silverado or Sierra?
Start with your bed length, not your model year. Two of the three bed lengths use a single rack across the entire run, regardless of whether you have a half ton or a dually and regardless of what year it was built.
|
Truck |
Bed |
Years |
Part number |
|
1500 |
5 ft 8 in |
2001 to 2026 |
00-5.8FA-2031 |
|
1500 |
6 ft 6 in |
2007 to 2019 |
00-78-FA-1345 |
|
1500 |
6 ft 6 in |
2019 to 2026 |
02-78-FA-1345-C |
|
1500 |
8 ft |
2007 to 2026 |
00-96-FA-1516 |
|
2500 HD |
6 ft 6 in |
2007 to 2019 |
00-78-FA-1345-A |
|
2500 HD |
6 ft 6 in |
2020 to 2026 |
02-78-FA-1345-D |
|
2500 HD |
8 ft |
2007 to 2026 |
00-96-FA-1516 |
|
3500 HD |
6 ft 6 in |
2007 to 2019 |
00-78-FA-1345-B |
|
3500 HD |
6 ft 6 in |
2020 to 2026 |
02-78-FA-1345-E |
|
3500 HD |
8 ft |
2007 to 2026 |
00-96-FA-1516 |
Confirm fitment for your specific truck at leitnerdesigns.com before ordering.
The 5 ft 8 in bed uses one rack from 2001 forward. The 8 ft bed uses one rack from 2007 forward, and that same rack covers the 1500, the 2500 HD, and the 3500 HD. If you have either of those beds, the choice is already made.
The 6 ft 6 in bed is the one that requires attention. That bed changed enough between generations, and enough between the half ton and the heavy duty trucks, that each combination gets its own rack. Know your model and your year before you order.
One Bed the ACS FORGED Does Not Fit
If your truck came with the CarbonPro bed, the ACS FORGED will not work on it. That is worth knowing before you order rather than after the box arrives.
CarbonPro is a factory option on certain higher trims, and it is easy to identify. The bed surface is a dark composite rather than stamped steel, and there is a CarbonPro badge on the bedside. If you are not certain what you have, check your window sticker or your build sheet.
Every other Silverado and Sierra bed listed above is covered.
What Does the ACS FORGED Hold?
The same numbers apply whether you run the Drill or the No-Drill version. That is worth stating plainly, because plenty of clamp-on racks give up capacity in exchange for not putting holes in your bed.
|
Spec |
ACS FORGED |
Notes |
|
Static capacity |
1,400 lbs |
Parked, evenly distributed |
|
On-road capacity |
800 lbs |
Same for drill and no-drill |
|
Off-road capacity |
400 lbs |
Same for drill and no-drill |
|
Impact validation |
4.0g at 400 lbs |
Tested, not calculated |
|
Fasteners |
62 |
Roughly 40% fewer than comparable racks |
|
Install time |
1 to 2 hours |
Intermediate skill level |
|
Shipping |
Same day |
From Corona, California |
Vehicle manufacturer load limits always govern. Where the truck's rating is lower than the rack's, the truck's rating applies.
The 4.0g figure is the one worth understanding. Most manufacturers publish a load rating without saying how they arrived at it. Leitner validates to 4.0g of force with a 400 pound load, which simulates what a loaded rack actually experiences on a washboard road at speed rather than what it can hold sitting still.
What Is the Difference Between the Drill and No-Drill Versions?
Less than the names suggest. Both versions mount the same way, clamping to the bed rails without touching the bed itself. Neither one puts holes in your bed floor or your bed rails.
The Drill version adds four holes total, two in each D-pillar, to accept nutserts. Those four holes are what allow the patented rear load bar to slide, which is how you load a motorcycle or anything else tall without unbolting the crossbar.
If you want the sliding load bar, you drill four holes. If you do not, the No-Drill version gives you the same clamping mounts, the same capacity, and no holes anywhere. Load ratings are identical between the two.
Does It Work on a Heavy Duty Truck?
Yes, and the fitment reflects it. The 2500 HD and 3500 HD share the 8 ft bed rack with the 1500 and get their own racks in the 6 ft 6 in length.
Heavy duty owners tend to use a bed rack differently than half ton owners do. Less rooftop tent, more ladders, conduit, welding gear, and long stock that will not fit in the bed with the tailgate up. The T-slot architecture handles both, and the same rack that carries a tent for one owner carries a rack of pipe for another.
How Hard Is the Install?
Leitner publishes one to two hours at an intermediate skill level for the no-drill install, meaning basic knowledge of hand tools. The rack is light enough for one person, though a second set of hands makes it easier.
A complete no-drill install uses 62 fasteners, roughly 40% fewer than comparable modular bed racks. The reason is hardware that does more per piece.
There are no loose flat washers in the kit. Leitner uses SEMS fasteners, which carry a captured washer on the bolt itself, paired with flange nuts on the other side. That removes two loose pieces from every joint. Competing kits ship dozens of separate washers.
Thread locker is already applied. Every fastener carries a dry thread locker patch rated for roughly 10 install cycles, so there is nothing to buy and nothing to wait on while it cures. Torque values are set for dry hardware to match.
The hardware is metric Torx. Metric sizing matches the fasteners already on your truck, and Torx resists cam-out better than hex under torque.
What Can You Mount on It?
The rack is built around a universal T-slot architecture, so accessories bolt on wherever you need them rather than only where a manufacturer drilled a hole.
The most useful addition for most owners is a GearPOD, a lockable storage box that mounts to the rack arms at eye level. That matters more on a full size truck than it does on a midsize, because the bed sides are taller and reaching over them for a tool is a genuine nuisance. With a GearPOD you are standing on the ground at chest height instead of climbing a tire to lean into the bed.
Rooftop tents, recovery gear, traction boards, fuel and water storage, lights, and antennas all mount to the same architecture.
Frequently Asked Questions
Does a Silverado bed rack fit a Sierra?
Yes. The ACS FORGED uses the same part numbers for both trucks, so a rack that fits a Silverado fits a Sierra of the same model, year, and bed length.
What bed rack fits a Silverado 1500 with the 5 ft 8 in bed?
One rack covers that bed from 2001 through 2026, so year does not change the answer.
Does the ACS FORGED fit a Silverado 2500 HD or 3500 HD?
Yes. Both are covered in the 6 ft 6 in and 8 ft bed lengths. The 8 ft rack is shared with the 1500, while the 6 ft 6 in racks are specific to each model and generation.
Does the ACS FORGED fit a Silverado with the CarbonPro bed?
No. The CarbonPro composite bed is not compatible with the ACS FORGED. Trucks with the standard steel bed are covered across all three bed lengths.
Do I need a different rack for a long bed versus a short bed?
Yes. Bed length is the primary fitment variable on these trucks, more so than model year. Check your bed length before ordering.
How much weight can a Silverado bed rack hold?
The ACS FORGED is rated at 1,400 lbs static, 800 lbs on-road, and 400 lbs off-road, validated to 4.0g of force with a 400 pound load. Your truck's own load limits still apply and govern where they are lower.
Do I need to drill my Silverado to install a bed rack?
Not with the No-Drill version, which clamps to the bed rails and adds no holes anywhere. The Drill version uses the same clamps and adds four holes total, two in each D-pillar, for nutserts that let the rear load bar slide. Neither version puts holes in your bed floor or bed rails.
How long does it take to install?
One to two hours at an intermediate skill level, using 62 fasteners for a complete no-drill install.
The Bottom Line
For most Silverado and Sierra owners the fitment question answers itself. One rack covers the 5 ft 8 in bed across the entire run, and one covers the 8 ft bed across every model. Only the 6 ft 6 in bed requires you to match model and generation, and only the CarbonPro bed is out entirely.
The ACS FORGED holds 1,400 lbs parked and 400 lbs off-road, validated to 4.0g rather than calculated on paper, installs in one to two hours with 62 fasteners, and it is designed, engineered, and manufactured in Corona, California. All of it ships same day.